Textile industry in neighboring country

The textile industry is one of the major and largest manufacturing industries in Pakistan. Pakistan is the 8th largest exporter of textile commodities in Asia. This sector contributes 8.5% to the GDP [1]. In addition, the sector employs about 45% of the total labor force in the country, which includes the 38% of the manufacturing workers [2]. Moreover, Pakistan is the 4th largest producer of cotton with the third largest spinning capacity in Asia after China and India and contributes 5% to the global spinning capacity [3]. At present, there are 1,221 ginning units, 442 spinning units as well as 124 large spinning units and 425 small units which produce textile [4].  best sewing machine dealers in chennai. Master textile is one of the foremost and leading textile manufacturers, based in Lahore, Pakistan that is engaged in the export of quality products such as yarns, garments and fibers. They established a name of credentials owing to the project commitments, working speed, quality practices and the overall approach of the company [5]. 

  

Most of the textile mills have a fixed asset base of USD 20.00 million, annual turnover of USD 60.00 million and 2500 employees [5]. These textile mills are facing energy wastage and shortage problem in their garment section [6]. One of the reason is that sewing machines are arranged in columns and all station lights continuously are kept ON, even if just one worker is working and more over they didn’t able to monitor worker how much they efficiently work. That’s why they want energy efficient control and monitoring system for their machines [7]. Cost must be considered in that system [7, 8]. The design proposed in the paper has two major subparts. The first part involves controlling the station light by knowing the presence of workers on the machine which shown their working status and performance. The second part involves sending data towards manager room and then extracting the data into the excel format. For achieving this target, various different sensing mechanisms have been tried, but most of them are not working efficiently and properly, which include Passive infrared (PIR) sensor, R.F. sensor, ultrasonic sensor etc. [9, 10]. When other conventional sensors were failed to deliver the results then current sensing mechanism is designed which works on the sewing machine’s working status through using flux of the machine. On the other hand, monitoring and sending data towards the manager room is the real challenge because there were four hundred machines need to synchronize in addition the data need to send wirelessly. For synchronizing the machine there is thirty-one masters is made, each master connected to thirty slaves and each master link to single master, which communicate all the data towards the manager. Although the data can be transmitted through various ways such as ZigBee device, wireless super regeneration transmission module, etc., but super regenerative wireless transmission module is opted for transmission of data. Solemnly aim of this paper is to present the model design for sewing machine which ultimately helps in energy saving by turning off the redundant tube lights. As per our subject industry, master textile, there are four hundred sewing machines present there and hundreds of stations control through single breaker. Controlling the station light can save tremendous amount of energy because most of the stations used are in idle condition and station lights are turned ON with no reason.